20810141 - Functional design

The Course will help the students to increase their capabilities in some fundamental tasks of the mechanical designers, such as the following. A) Capability of applying synthesis techniques to problems in mechanical engineering. This skill will make the students able to design innovative products with methods that are complementary to the classical methods based on material resistance and fatigue. B) Being prepared to the most challenging problems in mechanical design, structure dynamics via FEA , by upgrading their knowledge on fundamental issues of Applied Mechanics that are crucial for the design. C) Capability of applying their skills to the newest fields, such as MEMS/NEMS, Automation, Biomedical and Aerospace applications; D) Capability of designing mechanical components of vehicles, such as, automatic and epicyclic gearbox, differential, suspensions, dampers, steering mechanisms and clutches; E) Creativity in products design, acquired during practical sessions of cognitive techniques, lateral thinking and Atlases consulting.
teacher profile | teaching materials

Programme

Introduction to Functional Design: design methods, classification according to Artobolewsky, functional classification: rigid body guidance, function generator, path generator. Topological Analysis and Synthesis of mechanisms: graph-mechanism correspondence; enumeration of kinematic chains, graphs isomorphism and planarity. Kinematic Analysis and Synthesis of mechanisms for finite displacements: method based on the displacement matrices, plane and spatial motions, Freudenstein’s equation. Kinematic Synthesis of mechanisms for infinitesimal displacements: Classical and Generalized Burmester’s Theory, general methods based on geometric invariants and on centrodes; kinematic analysis with kinematic invariants, cognate mechanisms. Automotive: automatic gearbox, epicyclic and differential gear drives, suspensions and steering mechanisms, clutches. Transmissions and actuation: parallel, bevel and skew axis transmissions, joints, principle of inertia match. Lubrication: Elasto-Hydro-Dynamic Lubrication EHL. Dynamic simulation of Multi Body Systems and of continuum structures: methods for the solution of the set of dynamic equations of a MBS with constraints; dynamic simulation of structures via FEA. Compliant mechanisms: Kinematic, kinetostatic and dynamic analysis and simulation of compliant mechanisms. Isotropic compliance: synthesis of the compliance in E(3) and SE(3) for mechanisms and robots. MEMS and NEMS: design, simulation, fabrication, characterization, test and operational strategies of micro/nano electro mechanical systems. Mechatronics: control of mechanisms in dynamic regime, mechanisms for the automation, ratchet and Geneva mechanisms, microcontrollers. Creativity in Design: Atlases of mechanisms, TRIZ and LT. Computational intelligence: optimization of mechanisms for performance indices, pressure angle and mechanical gain.

Core Documentation

Lecture notes.

Di Benedetto, A., Pennestrì, E., Introduzione alla cinematica dei meccanismi, CEA, Voll. 1, 2 e 3.

Reference Bibliography

Di Benedetto, A., Pennestrì, E., Introduzione alla cinematica dei meccanismi, CEA, Voll. 1, 2 e 3. Belfiore, N.P., Micromanipulation: A challenge for actuation (2018) Actuators, 7 (4), art. no. 85, . https://www.scopus.com/inward/record.uri?eid=2-s2.0-85059034426&doi=10.3390%2fact7040085&partnerID=40&md5=437733b215c1067a05f383710cd60984 Botta, F., Verotti, M., Bagolini, A., Bellutti, P., Belfiore, N.P., Mechanical response of four-bar linkage microgrippers with bidirectional electrostatic actuation (2018) Actuators, 7 (4), art. no. 78, . https://www.scopus.com/inward/record.uri?eid=2-s2.0-85059009998&doi=10.3390%2fact7040078&partnerID=40&md5=3901e689eaf49d4a2c88d091e1a9f26b Veroli, A., Buzzin, A., Frezza, F., de Cesare, G., Hamidullah, M., Giovine, E., Verotti, M., Belfiore, N.P., An approach to the extreme miniaturization of rotary comb drives (2018) Actuators, 7 (4), art. no. 70, . https://www.scopus.com/inward/record.uri?eid=2-s2.0-85058659107&doi=10.3390%2fact7040070&partnerID=40&md5=c62be50a5a20110dec0aa27b2e4a28fc Sanò, P., Verotti, M., Bosetti, P., Belfiore, N.P., Kinematic Synthesis of a D-Drive MEMS Device With Rigid-Body Replacement Method (2018) Journal of Mechanical Design, Transactions of the ASME, 140 (7), art. no. 075001, . https://www.scopus.com/inward/record.uri?eid=2-s2.0-85051106602&doi=10.1115%2f1.4039853&partnerID=40&md5=1ace569e9660a1ba3d5e828e90a60003 Potrich, C., Lunelli, L., Bagolini, A., Bellutti, P., Pederzolli, C., Verotti, M., Belfiore, N.P., Innovative silicon microgrippers for biomedical applications: Design, mechanical simulation and evaluation of protein fouling (2018) Actuators, 7 (2), art. no. 12, . https://www.scopus.com/inward/record.uri?eid=2-s2.0-85046905703&doi=10.3390%2fact7020012&partnerID=40&md5=e2454e53623350eaf4f1b6fe31efba4b Luisetto, I., Tuti, S., Marconi, E., Veroli, A., Buzzin, A., de Cesare, G., Natali, S., Verotti, M., Giovine, E., Belfiore, N.P., An interdisciplinary approach to the nanomanipulation of SiO2 nanoparticles: Design, fabricationand feasibility (2018) Applied Sciences (Switzerland), 8 (12), art. no. 2645, . https://www.scopus.com/inward/record.uri?eid=2-s2.0-85058645153&doi=10.3390%2fapp8122645&partnerID=40&md5=294395bcc78ffd5af70b54a7321709a4 Veroli, A., Buzzin, A., Crescenzi, R., Frezza, F., de Cesare, G., D’Andrea, V., Mura, F., Verotti, M., Dochshanov, A., Belfiore, N.P., Development of a NEMS-technology based nano gripper (2018) Mechanisms and Machine Science, 49, pp. 601-611. https://www.scopus.com/inward/record.uri?eid=2-s2.0-85028320207&doi=10.1007%2f978-3-319-61276-8_63&partnerID=40&md5=38b22fe056a7523e0ca38e44be9743b1 Di Giamberardino, P., Bagolini, A., Bellutti, P., Rudas, I.J., Verotti, M., Botta, F., Belfiore, N.P., New MEMS tweezers for the viscoelastic characterization of soft materials at the microscale (2017) Micromachines, 9 (1), art. no. 15, . https://www.scopus.com/inward/record.uri?eid=2-s2.0-85039781274&doi=10.3390%2fmi9010015&partnerID=40&md5=fdb00d5b9605e51ad53247c991a44231 PUBLICATION STAGE: Final Dochshanov, A., Verotti, M., Belfiore, N.P., A Comprehensive Survey on Microgrippers Design: Operational Strategy (2017) Journal of Mechanical Design, Transactions of the ASME, 139 (7), art. no. 070801, . https://www.scopus.com/inward/record.uri?eid=2-s2.0-85019256907&doi=10.1115%2f1.4036352&partnerID=40&md5=36b7ff02960fa7e69bbd3969cded539e Verotti, M., Dochshanov, A., Belfiore, N.P., A Comprehensive Survey on Microgrippers Design: Mechanical Structure (2017) Journal of Mechanical Design, Transactions of the ASME, 139 (6), art. no. 060801, . https://www.scopus.com/inward/record.uri?eid=2-s2.0-85018743450&doi=10.1115%2f1.4036351&partnerID=40&md5=06c45ddef991ec840d4842db2efc97a5 Verotti, M., Dochshanov, A., Belfiore, N.P., Compliance Synthesis of CSFH MEMS-Based Microgrippers (2017) Journal of Mechanical Design, Transactions of the ASME, 139 (2), art. no. 022301, . https://www.scopus.com/inward/record.uri?eid=2-s2.0-84995932457&doi=10.1115%2f1.4035053&partnerID=40&md5=03bf948cd334cca7595a346b9dc912ab Bagolini, A., Ronchin, S., Bellutti, P., Chistè, M., Verotti, M., Belfiore, N.P., Fabrication of Novel MEMS Microgrippers by Deep Reactive Ion Etching With Metal Hard Mask (2017) Journal of Microelectromechanical Systems, 26 (4), art. no. 7920329, pp. 926-934. https://www.scopus.com/inward/record.uri?eid=2-s2.0-85018883555&doi=10.1109%2fJMEMS.2017.2696033&partnerID=40&md5=552008cf03ba13750e6c281e1d1a2c43 Pennestrì, E., Belfiore, N.P., On Crossley's contribution to the development of graph based algorithms for the analysis of mechanisms and gear trains (2015) Mechanism and Machine Theory, 89, pp. 92-106. https://www.scopus.com/inward/record.uri?eid=2-s2.0-84947649085&doi=10.1016%2fj.mechmachtheory.2014.09.001&partnerID=40&md5=2970ab5a5608e123dd0797bd6023589a Verotti, M., Crescenzi, R., Balucani, M., Belfiore, N.P., MEMS-based conjugate surfaces flexure hinge (2015) Journal of Mechanical Design, Transactions of the ASME, 137 (1), art. no. 012301, . https://www.scopus.com/inward/record.uri?eid=2-s2.0-84929587563&doi=10.1115%2f1.4028791&partnerID=40&md5=5f77c156d2389a97bc12760f48536c29 Belfiore, N.P., Rudas, I.J., Applications of computational intelligence to mechanical engineering (2014) CINTI 2014 - 15th IEEE International Symposium on Computational Intelligence and Informatics, Proceedings, art. no. 7028702, pp. 351-368. https://www.scopus.com/inward/record.uri?eid=2-s2.0-84988287757&doi=10.1109%2fCINTI.2014.7028702&partnerID=40&md5=da8b224096339882481c00711471d584 Belfiore, N.P., Emamimeibodi, M., Verotti, M., Crescenzi, R., Balucani, M., Nenzi, P., Kinetostatic optimization of a MEMS-based compliant 3 DOF plane parallel platform (2013) ICCC 2013 - IEEE 9th International Conference on Computational Cybernetics, Proceedings, art. no. 6617600, pp. 261-266. https://www.scopus.com/inward/record.uri?eid=2-s2.0-84886823786&doi=10.1109%2fICCCyb.2013.6617600&partnerID=40&md5=4a17d7be2e85847818f8a1b656fd8df4 Belfiore, N.P., Simeone, P., Inverse kinetostatic analysis of compliant four-bar linkages (2013) Mechanism and Machine Theory, 69, pp. 350-372. https://www.scopus.com/inward/record.uri?eid=2-s2.0-84880385633&doi=10.1016%2fj.mechmachtheory.2013.06.008&partnerID=40&md5=623b9f3856e934c507b5af31e1cb50ff Belfiore, N.P., Balucani, M., Crescenzi, R., Verotti, M., Performance analysis of compliant mems parallel robots through pseudo-rigid-body model synthesis (2012) ASME 2012 11th Biennial Conference on Engineering Systems Design and Analysis, ESDA 2012, 3, pp. 329-334. https://www.scopus.com/inward/record.uri?eid=2-s2.0-84883891493&doi=10.1115%2fESDA2012-82636&partnerID=40&md5=a4be4a3b15f061e1e206c38794059785 Balucani, M., Belfiore, N.P., Crescenzi, R., Genua, M., Verotti, M., Developing and modeling a plane 3 DOF compliant micromanipulator by means of a dedicated MBS code (2011) Technical Proceedings of the 2011 NSTI Nanotechnology Conference and Expo, NSTI-Nanotech 2011, 2, pp. 659-662. https://www.scopus.com/inward/record.uri?eid=2-s2.0-81455140088&partnerID=40&md5=166b38e77edbc586a4e55f647a000d33 Mariti, L., Belfiore, N.P., Pennestrì, E., Valentini, P.P., Comparison of solution strategies for multibody dynamics equations (2011) International Journal for Numerical Methods in Engineering, 88 (7), pp. 637-656. https://www.scopus.com/inward/record.uri?eid=2-s2.0-80054092032&doi=10.1002%2fnme.3190&partnerID=40&md5=3fa16662682a90e3081c228c2f5e0866 Balucani, M., Belfiore, N.P., Crescenzi, R., Verotti, M., The development of a MEMS/NEMS-based 3 D.O.F. compliant micro robot (2011) International Journal of Mechanics and Control, 12 (1), pp. 3-10. https://www.scopus.com/inward/record.uri?eid=2-s2.0-84901671571&partnerID=40&md5=c5898dce41ed3472e8d38064dc06b9a7 Belfiore, N.P., Distributed Databases for the development of Mechanisms Topology (2000) Mechanism and Machine Theory, 35 (12), pp. 1727-1744. https://www.scopus.com/inward/record.uri?eid=2-s2.0-0034517451&doi=10.1016%2fS0094-114X%2800%2900020-3&partnerID=40&md5=f6e75a3a27d1cf227bba342f31e5760c Belfiore, N.P., Brief note on the concept of planarity for kinematic chains (2000) Mechanism and Machine Theory, 35 (12), pp. 1745-1750. https://www.scopus.com/inward/record.uri?eid=2-s2.0-0034509004&doi=10.1016%2fS0094-114X%2800%2900021-5&partnerID=40&md5=72f74af1bfa76269f9f81ebec3bce018 Belfiore, N.P., Benedetto, A.D., Connectivity and redundancy in spatial robots (2000) International Journal of Robotics Research, 19 (12), pp. 1245-1261. https://www.scopus.com/inward/record.uri?eid=2-s2.0-0034482458&doi=10.1177%2f02783640022068066&partnerID=40&md5=de8b369096bd85acbc7eae636784cdbf Belfiore, N.P., Pennestrì, E., An atlas of linkage-type robotic grippers (1997) Mechanism and Machine Theory, 32 (7), pp. 811-833. https://www.scopus.com/inward/record.uri?eid=2-s2.0-0142061269&partnerID=40&md5=854782b4b51b9e5654b844b27d5c9d86 Pennestrì, E., Belfiore, N.P., On the numerical computation of Generalized Burmester Points (1995) Meccanica, 30 (2), pp. 147-153. https://www.scopus.com/inward/record.uri?eid=2-s2.0-34249754180&doi=10.1007%2fBF00990453&partnerID=40&md5=e22b8da1921aa4278ec6a5616e4efc7d Pennestri, Ettore, Belfiore, Nicola Pio, Modular third-order analysis of planar linkages with applications (1994) American Society of Mechanical Engineers, Design Engineering Division (Publication) DE, 70 (pt 1), pp. 99-103. https://www.scopus.com/inward/record.uri?eid=2-s2.0-0028561388&partnerID=40&md5=6130a038573c6aa2b5bb19d79fa7d488 Belfiore, N.P., Pennestri', E., Automatic sketching of planar kinematic chains (1994) Mechanism and Machine Theory, 29 (1), pp. 177-193. https://www.scopus.com/inward/record.uri?eid=2-s2.0-0028195991&doi=10.1016%2f0094-114X%2894%2990029-9&partnerID=40&md5=1384d1f2dedef939c3b531c820403d2c Belfiore, Nicola Pio, Atlas of remote actuated bevel gear wrist mechanisms of up to nine links (1993) International Journal of Robotics Research, 12 (5), pp. 448-459. https://www.scopus.com/inward/record.uri?eid=2-s2.0-0027675945&partnerID=40&md5=36fb5884c05e91dc5ae060027b989bac

Type of delivery of the course

Talk and chalk Lessons, and more rarely, with IT support.

Attendance

Lessons Frequency is highly recommended.

Type of evaluation

Written test, oral interview and small term projects. During the total or partial lock-down due to covid-19 crisis, the evaluation will be carried out, temporarily, according to the Rectoral Decrees D.R. n. 703/2020 del 5/05/2020, art. 1 and 2.