20810330 - ADVANCED TECHNOLOGIES

The Course of Technologies and Processing Systems provides students with the basic knowledge to orientate themselves among the traditional manufacturing processes of non-metallic materials. Specifically, the course allows the development of knowledge on the technologies of polymeric materials, composites and ceramics, materials that occupy an increasingly important weight in modern manufacturing processes. It is therefore a Course complementary to Mechanical Technology that studies the transformation processes of metal materials only. The Course of Technologies and Processing Systems includes elements on processes inherent in powder metallurgy and the related transformation processes. It also provides the knowledge base for the main unconventional and advanced processing technologies, including rapid prototyping technologies. Finally, it provides the rudiments on the so-called "green" technologies and the first indications on the aspects inherent to safety in production processes.
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Programme

Processes of manufacturing polymeric materials. Classification of polymeric materials. Recall of the main technological properties. Extrusion. Blown extrusion. Extrusion and blowing. Calendering. Fiber production process. Injection moulding. Blow molding. Rotation molding. Compression molding. Transfer molding. Thermoforming. Fusion forming processes. Foaming processes. Joining of plastic materials. Processes of manufacturing composite materials. Classification of composite materials. Recall of the main technological properties. Contact, compression and vacuum molding processes. Molding processes of liquid composite materials. Foam injection molding. Tube molding. Prepreg manufacturing process. Filament winding. Pultrusion. Powder metallurgy and manufacturing processes of ceramic/glass materials. General information on metal powders, production processes and properties. Powder pressing process. Sintering processes. Sintered rework processes. Recall of the main technological properties of ceramic and glass materials. Conventional processes for manufacturing ceramic materials. Chemical vapor deposition. DIMOX processes. Reaction bonding. Sol-Gel Technologies. Polymer pyrolysis process. Melt casting. Forming processes of ceramic materials for powder metallurgy techniques. Unconventional manufacturing processes. Classification of unconventional manufacturing processes. Abrasive jet processing. Water jet processing. Water jet and abrasive processing. Ultrasonic machining. Chemical and photochemical processing. Electrochemical processing. Electrochemical grinding. Wire and die-sinking EDM. Electron beam processing. Laser beam processing. Plasma processing. Advanced manufacturing processes. “Net shape” and “Near Net Shape” processes (rapid prototyping). Microfabrication technologies. Nanotechnologies and applications. Manufacturing of semi-conductor devices. “Green” production technologies. Sustainability of industrial processes. Aspects relating to the safety of production processes.

Core Documentation

Authors: Serope Kalpakjian, Steven R. Schmid
Editor: Pearson
Collection: Prentice Hall
Edition: 5
Year: 2008


Attendance

Highly reccomended

Type of evaluation

Oral test